| Assessment Year | 2005 |
|---|---|
| Principal Product | Heat treating |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $10 M to 50M |
| # of Employees | 52 |
| Plant Area |
192,000
ft2
|
| Annual Production | 25,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $234,802 | 2,983,855 |
kWh
|
$0.079 |
| Electricity Demand | $92,136 | 8,340 |
kW-mo/yr
|
$11.05 |
| Electricity Fees | $17,126 | - |
|
- |
| Natural Gas | $839,510 | 130,869 |
MMBtu
|
$6.41 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $252,163 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $248,481 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,559 | $2,640 |
$1,106
13,751
kWh
|
$453
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,912 | $760 |
$1,483
18,433
kWh
|
$429
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,281 | $170 |
$2,032
25,245
kWh
|
$1,249
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $211 | $246 |
$165
2,052
kWh
|
$46
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.2314: Replace heat treating oven with more efficient unit | $62,655 | $140,000 |
$3,375
41,962
kWh
|
- |
$59,280
-
MMBtu
|
- | - | - | |
| 06 | 3.7312: Implement a regular maintenance program to reduce emissions from leaky valves and pipe fittings | $12,597 | $5,000 | - | - | - |
$12,597
-
MMBtu
|
- | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $19,657 | $5,000 |
$16,319
202,872
kWh
|
$3,338
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 4.653: Maintain/enlarge a stock of spare parts | $36,180 | $5,000 | - | - | - | - | - | $36,180 | |
| 09 | 4.111: Add equipment/ operators to reduce production bottleneck | $98,438 | $100,000 | - | - | - | - | - | $98,438 | |
| 10 | 4.611: Begin a practice of predictive / preventative maintenance | $14,473 | $100 | - | - |
$(-4,574.0)
-
MMBtu
|
- | $19,047 | - | |
| 11 | 4.431: Train operators for maximum operating efficiency | $1,200 | $100 | - | - | - | - | $(-10,800.0) | $12,000 | |
| TOTAL RECOMMENDED | $252,163 | $259,016 |
$24,480
304,315
kWh
|
$5,515
-
kW-mo/yr
|
$54,706
-
MMBtu
|
$12,597
-
MMBtu
|
$8,247 | $146,618 | ||
| TOTAL IMPLEMENTED | $248,481 | $255,370 |
$21,726
270,079
kWh
|
$4,587
-
kW-mo/yr
|
$54,706
-
MMBtu
|
$12,597
-
MMBtu
|
$8,247 | $146,618 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs