ITAC Assessment: LM0091
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ITAC Assessment: LM0091
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Assessment Year 2005
Principal Product Investment castings
NAICS 331512: Steel Investment Foundries
SIC 3324: Steel Investment Foundries
Sales Range $1
M
to 5
M
# of Employees 20
Plant Area 15,000
ft2
Annual Production 200,000
lb
Production Hrs. Annual 2,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $43,385 430,804
kWh
Electricity Demand $20,740 3,096
kW-mo/yr
Electricity Fees $(-591.0) -
Natural Gas $34,444 4,318
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $73,002 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,002

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $709 $300 $489
4,839
kWh
$220
-
kW-mo/yr
- - -
02 2.2136: Install / repair insulation on steam lines $1,029 $683 - - $1,029
-
MMBtu
- -
03 2.2135: Repair and eliminate steam leaks $764 $240 - - $764
-
MMBtu
- -
04 4.513: Re-arrange equipment layout to reduce labor costs $28,000 $1,260 - - - $28,000 -
05 4.652: Replace existing equipment with more suitable substitutes $8,750 $200 - - - $8,750 -
06 4.122: Develop standard procedures to improve internal yields $16,875 $2,150 - - - - $16,875
07 4.423: Move product using mechanical means $16,875 $1,600 - - - - $16,875
TOTAL RECOMMENDED $73,002 $6,433 $489
4,839
kWh
$220
-
kW-mo/yr
$1,793
-
MMBtu
$36,750 $33,750
TOTAL IMPLEMENTED $45,002 $5,173 $489
4,839
kWh
$220
-
kW-mo/yr
$1,793
-
MMBtu
$8,750 $33,750
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs