ITAC Assessment: LM0080
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ITAC Assessment: LM0080
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Assessment Year 2004
Principal Product Al bronze brass castings
NAICS 331529: Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3366: Copper Foundries
Sales Range $5
M
to 10
M
# of Employees 55
Plant Area 20,000
ft2
Annual Production 800,000
lb
Production Hrs. Annual 2,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $85,034 889,183
kWh
Electricity Demand $69,151 5,988
kW-mo/yr
Natural Gas $21,625 2,648
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $57,524 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,322

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $621 $475 $364
3,460
kWh
$257
-
kW-mo/yr
- -
02 2.4235: Remove or close off unneeded compressed air lines $266 $165 $266
2,525
kWh
- - -
03 2.1133: Adjust burners for efficient operation $537 - - - $537
-
MMBtu
-
04 4.513: Re-arrange equipment layout to reduce labor costs $28,600 $20,592 - - - $28,600
05 4.652: Replace existing equipment with more suitable substitutes $3,467 $6,000 - - - $3,467
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $23,164 $300 $3,771
-
kWh
$25,018
-
kW-mo/yr
- $(-5,625.0)
07 2.7121: Utilize daylight whenever possible in lieu of artificial light $869 - $510
4,838
kWh
$359
-
kW-mo/yr
- -
TOTAL RECOMMENDED $57,524 $27,532 $4,911
10,823
kWh
$25,634
-
kW-mo/yr
$537
-
MMBtu
$26,442
TOTAL IMPLEMENTED $24,322 $775 $4,135
3,460
kWh
$25,275
-
kW-mo/yr
$537
-
MMBtu
$(-5,625.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs