ITAC Assessment: LM0078
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ITAC Assessment: LM0078
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Assessment Year 2004
Principal Product Salsa
NAICS 311422: Specialty Canning
SIC 2032: Canned Specialties
Sales Range $50
M
to 100
M
# of Employees 218
Plant Area 243,000
ft2
Annual Production 61,526,980
lb
Production Hrs. Annual 3,526
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $271,676 2,645,253
kWh
Electricity Demand $99,033 8,472
kW-mo/yr
Electricity Fees $16,104 -
Natural Gas $252,818 40,507
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $823,027 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $547,740

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings Primary Product Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,800 $1,220 $9,775
89,702
kWh
$3,025
-
kW-mo/yr
- - - - - -
02 3.4154: Eliminate leaks in water lines and valves $5,717 $400 - - $1,424
-
MMBtu
$830
-
Tgal
- $3,463
-
Tgal
- -
03 2.2135: Repair and eliminate steam leaks $4,064 $264 - - $4,064
-
MMBtu
- - - - -
04 2.2136: Install / repair insulation on steam lines $5,504 $1,585 - - $5,504
-
MMBtu
- - - - -
05 2.4133: Use most efficient type of electric motors $238 $142 $175
1,603
kWh
$63
-
kW-mo/yr
- - - - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,731 - $3,474
31,875
kWh
$1,257
-
kW-mo/yr
- - - - - -
07 4.441: Install automatic packing equipment $182,520 $80,000 - - - - $182,520 - - -
08 4.323: Optimize lot sizes to reduce inventory carrying costs $150,678 $1,000 - - $678
-
MMBtu
- - - $150,000 -
09 4.431: Train operators for maximum operating efficiency $78,000 $2,372 - - - - $78,000 - - -
10 4.122: Develop standard procedures to improve internal yields $298,998 $56,840 - - $3,998
-
MMBtu
- - - $295,000 -
11 4.611: Begin a practice of predictive / preventative maintenance $69,741 $2,000 - - $(-4,467.0)
-
MMBtu
- $(-60,000.0) - - $134,208
12 2.7124: Make a practice of turning off lights when not needed $10,036 $4,988 $6,248
57,358
kWh
$3,788
-
kW-mo/yr
- - - - - -
TOTAL RECOMMENDED $823,027 $150,811 $19,672
180,538
kWh
$8,133
-
kW-mo/yr
$11,201
-
MMBtu
$830
-
Tgal
$200,520 $3,463
-
Tgal
$445,000 $134,208
TOTAL IMPLEMENTED $547,740 $63,451 $9,950
91,305
kWh
$3,088
-
kW-mo/yr
$11,201
-
MMBtu
$830
-
Tgal
$(-60,000.0) $3,463
-
Tgal
$445,000 $134,208
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Water Consumption Savings Primary Product Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs