ITAC Assessment: LM0074
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ITAC Assessment: LM0074
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Assessment Year 2004
Principal Product Heat Treating
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $1
M
to 5
M
# of Employees 35
Plant Area 16,200
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $93,824 761,218
kWh
Electricity Demand $16,744 2,088
kW-mo/yr
Electricity Fees $(-3,446.0) -
Natural Gas $127,654 19,030
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $78,970 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $76,302

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.2511: Insulate bare equipment $3,094 $231 - - $3,094
-
MMBtu
- -
02 2.1113: Reduce combustion air flow to optimum $1,288 $1,000 - - $1,788
-
MMBtu
$(-500.0) -
03 4.821: Pay bills on time to avoid late fees $392 - - - - - $392
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,673 $125 $2,574
18,159
kWh
$99
-
kW-mo/yr
- - -
05 2.2135: Repair and eliminate steam leaks $3,618 $4,000 - - $3,618
-
MMBtu
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,439 $1,740 $1,385
9,772
kWh
$54
-
kW-mo/yr
- - -
07 2.7145: Install skylights $2,237 $300 $2,150
15,166
kWh
$87
-
kW-mo/yr
- - -
08 4.431: Train operators for maximum operating efficiency $21,938 $6,600 - - - $21,938 -
09 2.4231: Reduce the pressure of compressed air to the minimum required $431 - $415
2,927
kWh
$16
-
kW-mo/yr
- - -
10 4.426: Modify workload $41,860 $19,000 - - - $41,860 -
TOTAL RECOMMENDED $78,970 $32,996 $6,524
46,024
kWh
$256
-
kW-mo/yr
$8,500
-
MMBtu
$63,298 $392
TOTAL IMPLEMENTED $76,302 $32,696 $3,959
27,931
kWh
$153
-
kW-mo/yr
$8,500
-
MMBtu
$63,298 $392
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs