| Assessment Year | 2004 |
|---|---|
| Principal Product | Steel Bed Frames and Parts |
| NAICS | 337124: Metal Household Furniture Manufacturing |
| SIC | 2514: Metal Household Furniture |
| Sales Range | $50 M to 100M |
| # of Employees | 255 |
| Plant Area |
175,000
ft2
|
| Annual Production | 7,322,544
lb
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $268,610 | 2,332,899 |
kWh
|
$0.12 |
| Electricity Demand | $102,261 | 8,328 |
kW-mo/yr
|
$12.28 |
| Electricity Fees | $20,301 | - |
|
- |
| Natural Gas | $162,622 | 21,530 |
MMBtu
|
$7.55 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $318,390 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $52,605 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,682 | $1,300 |
$2,869
24,188
kWh
|
$813
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $8,649 | - |
$6,513
54,960
kWh
|
$2,136
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,384 | - |
$4,199
35,424
kWh
|
$1,185
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7131: Add area lighting switches | $6,155 | $1,600 |
$4,690
39,571
kWh
|
$1,465
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7144: Install spectral reflectors / delamp | $784 | - |
$597
5,040
kWh
|
$187
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $1,570 | $1,093 |
$1,182
9,974
kWh
|
$388
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,911 | $3,520 |
$2,951
24,895
kWh
|
$960
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $9,302 | $10,000 | - | - |
$9,302
-
MMBtu
|
- | - | - | |
| 09 | 4.321: Optimize production lot sizes and inventories | $27,520 | $4,000 | - | - | - | - | - | $27,520 | |
| 10 | 4.522: Modify storage space to avoid rental of a warehouse | $207,176 | - | - | - | - | - | $207,176 | - | |
| 11 | 4.431: Train operators for maximum operating efficiency | $10,400 | $1,562 | - | - | - | $10,400 | - | - | |
| 12 | 4.625: Develop standard operating procedures | $33,857 | $9,860 | - | - | - | $33,857 | - | - | |
| TOTAL RECOMMENDED | $318,390 | $32,935 |
$23,001
194,052
kWh
|
$7,134
-
kW-mo/yr
|
$9,302
-
MMBtu
|
$44,257 | $207,176 | $27,520 | ||
| TOTAL IMPLEMENTED | $52,605 | $7,955 |
$11,161
94,162
kWh
|
$3,524
-
kW-mo/yr
|
- | $10,400 | - | $27,520 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs