ITAC Assessment: LM0069
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ITAC Assessment: LM0069
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Assessment Year 2004
Principal Product Tissue Paper and Absorbent Pads
NAICS 322121: Paper (except Newsprint) Mills
SIC 2621: Paper Mills
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 165,000
ft2
Annual Production 14,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $983,789 10,153,972
kWh
Electricity Demand $76,163 4,896
kW-mo/yr
Electricity Fees $162,946 -
Natural Gas $785,743 148,801
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $520,559 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $379,434

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.7121: Utilize daylight whenever possible in lieu of artificial light $8,308 $15,300 $5,393
52,580
kWh
$2,915
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $11,630 $6,666 $9,340
91,073
kWh
$2,290
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,974 $410 $1,731
16,884
kWh
$243
-
kW-mo/yr
- - -
04 2.4239: Eliminate or reduce compressed air usage $2,428 $900 $2,130
20,800
kWh
$298
-
kW-mo/yr
- - -
05 2.4239: Eliminate or reduce compressed air usage $417 $15 $294
2,870
kWh
$123
-
kW-mo/yr
- - -
06 2.2136: Install / repair insulation on steam lines $1,600 $210 - - $1,600
-
MMBtu
- -
07 2.2135: Repair and eliminate steam leaks $4,998 $108 - - $4,998
-
MMBtu
- -
08 2.4133: Use most efficient type of electric motors $1,274 $835 $1,118
10,987
kWh
$156
-
kW-mo/yr
- - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,301 $2,241 $2,019
19,685
kWh
$282
-
kW-mo/yr
- - -
10 2.4131: Size electric motors for peak operating efficiency $6,358 $10,398 $6,271
61,144
kWh
$87
-
kW-mo/yr
- - -
11 2.4313: Provide proper maintenance of motor driven equipment $1,588 $18 $1,390
13,550
kWh
$198
-
kW-mo/yr
- - -
12 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $170,219 - - - - - $170,219
13 4.611: Begin a practice of predictive / preventative maintenance $16,000 $5,000 - - - $(-80,000.0) $96,000
14 4.444: Install system to collect scrap $118,125 $68,000 - - - $118,125 -
15 4.426: Modify workload $7,000 $1,000 - - - $7,000 -
16 4.625: Develop standard operating procedures $86,625 $14,470 - - - $86,625 -
17 4.625: Develop standard operating procedures $79,714 $5,400 $10,414
101,540
kWh
- - $69,300 -
TOTAL RECOMMENDED $520,559 $130,971 $40,100
391,113
kWh
$6,592
-
kW-mo/yr
$6,598
-
MMBtu
$201,050 $266,219
TOTAL IMPLEMENTED $379,434 $56,971 $40,100
391,113
kWh
$6,592
-
kW-mo/yr
$6,598
-
MMBtu
$155,925 $170,219
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs