| Assessment Year | 2003 |
|---|---|
| Principal Product | Open/Closed Die and Upset Forging |
| NAICS | 332111: Iron and Steel Forging |
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 32 |
| Plant Area |
165,000
ft2
|
| Annual Production | 70,293
pieces
|
| Production Hrs. Annual | 2,635
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $100,178 | 840,939 |
kWh
|
$0.12 |
| Electricity Demand | $27,785 | 3,396 |
kW-mo/yr
|
$8.18 |
| Electricity Fees | $6,559 | - |
|
- |
| Natural Gas | $262,716 | 41,152 |
MMBtu
|
$6.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $198,383 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $140,918 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $418 | $165 |
$418
3,367
kWh
|
- | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,055 | - |
$806
6,492
kWh
|
$249
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,647 | $2,176 |
$1,422
10,382
kWh
|
$225
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $272 | $247 |
$209
1,687
kWh
|
$63
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2511: Insulate bare equipment | $114 | $50 | - | - |
$114
-
MMBtu
|
- | - | |
| 06 | 3.3131: Use evaporation to concentrate material | $2,465 | $5,500 |
$(-2,203.0)
(-18,912)
kWh
|
- | - |
$4,668
-
gal
|
- | |
| 07 | 4.426: Modify workload | $45,760 | $570 | - | - | - | - | $45,760 | |
| 08 | 4.426: Modify workload | $10,652 | $5,500 | - | - | - | - | $10,652 | |
| 09 | 4.426: Modify workload | $81,000 | $9,400 | - | - | - | - | $81,000 | |
| 10 | 4.426: Modify workload | $55,000 | $500 | - | - | - | - | $55,000 | |
| TOTAL RECOMMENDED | $198,383 | $24,108 |
$652
3,016
kWh
|
$537
-
kW-mo/yr
|
$114
-
MMBtu
|
$4,668
-
gal
|
$192,412 | ||
| TOTAL IMPLEMENTED | $140,918 | $18,108 |
$2,855
21,928
kWh
|
$537
-
kW-mo/yr
|
$114
-
MMBtu
|
- | $137,412 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs