ITAC Assessment: LM0062
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ITAC Assessment: LM0062
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Assessment Year 2003
Principal Product Fireplace Units
NAICS 333414: Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3433: Heating Equipment, Except Electric and Warm Air Furnaces
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 200,000
ft2
Annual Production 30,000
pieces
Production Hrs. Annual 4,400
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $384,269 3,249,469
kWh
Electricity Demand $103,113 8,760
kW-mo/yr
Electricity Fees $55,817 -
Natural Gas $70,469 13,330
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $718,319 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $714,483

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,003 $6,290 $2,280
17,908
kWh
$723
-
kW-mo/yr
- - - -
02 2.7121: Utilize daylight whenever possible in lieu of artificial light $5,246 - $4,182
28,194
kWh
$1,064
-
kW-mo/yr
- - - -
03 2.4133: Use most efficient type of electric motors $711 $724 $540
4,245
kWh
$171
-
kW-mo/yr
- - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $415 $219 $315
2,473
kWh
$100
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,369 $410 $5,987
47,036
kWh
$1,902
-
kW-mo/yr
- $(-520.0) - -
06 2.4234: Cool compressor air intake with heat exchanger $3,170 $1,950 $2,406
18,900
kWh
$764
-
kW-mo/yr
- - - -
07 2.1116: Improve combustion control capability $666 $750 - - $666
-
MMBtu
- - -
08 2.7229: Air condition only space necessary $17,255 - $10,948
55,601
kWh
$6,307
-
kW-mo/yr
- - - -
09 4.431: Train operators for maximum operating efficiency $52,500 $19,910 - - - - - $52,500
10 4.431: Train operators for maximum operating efficiency $105,000 $17,500 - - - - - $105,000
11 4.611: Begin a practice of predictive / preventative maintenance $17,820 $3,000 - - - $(-82,800.0) - $100,620
12 4.131: Modify process to reduce material use/cost $505,164 - - - - - $505,164 -
TOTAL RECOMMENDED $718,319 $50,753 $26,658
174,357
kWh
$11,031
-
kW-mo/yr
$666
-
MMBtu
$(-83,320.0) $505,164 $258,120
TOTAL IMPLEMENTED $714,483 $48,053 $24,252
155,457
kWh
$10,267
-
kW-mo/yr
- $(-83,320.0) $505,164 $258,120
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs