ITAC Assessment: LM0060
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ITAC Assessment: LM0060
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Assessment Year 2003
Principal Product Motorcycle Parts
NAICS 336991: Motorcycle, Bicycle, and Parts Manufacturing
SIC 3751: Motorcycles, Bicycles, and Parts
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 95,000
ft2
Annual Production 700,000
pieces
Production Hrs. Annual 5,304
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $332,769 2,826,969
kWh
Electricity Demand $125,480 9,252
kW-mo/yr
Electricity Fees $34,272 -
Natural Gas $59,672 12,081
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $254,030 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $179,652

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $37,718 $300 - - - - $(-34,650.0) $72,368
02 2.7232: Replace existing hvac unit with high efficiency model $7,782 $12,000 $5,559
34,000
kWh
$2,223
-
kW-mo/yr
- - - -
03 2.2514: Cover open tanks $1,410 $175 - - $1,410
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,131 $100 $3,109
24,930
kWh
$802
-
kW-mo/yr
- - $(-780.0) -
05 2.4239: Eliminate or reduce compressed air usage $12,820 $650 $10,192
81,726
kWh
$2,628
-
kW-mo/yr
- - - -
06 2.7144: Install spectral reflectors / delamp $1,881 - $1,612
11,138
kWh
$269
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $7,819 $12,615 $6,216
49,836
kWh
$1,603
-
kW-mo/yr
- - - -
08 2.7121: Utilize daylight whenever possible in lieu of artificial light $8,917 $1,000 $7,089
56,837
kWh
$1,828
-
kW-mo/yr
- - - -
09 2.7124: Make a practice of turning off lights when not needed $1,049 $100 $834
6,683
kWh
$215
-
kW-mo/yr
- - - -
10 2.4133: Use most efficient type of electric motors $8,416 $14,328 $6,691
53,650
kWh
$1,725
-
kW-mo/yr
- - - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,936 $2,088 $3,120
24,960
kWh
$816
-
kW-mo/yr
- - - -
12 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,651 $11,000 - - - $8,926
-
lb
$(-1,275.0) -
13 3.5217: Reuse / recycle/ sell paper products $1,200 $75 - - - - - $1,200
14 4.652: Replace existing equipment with more suitable substitutes $37,800 $20,000 - - - - - $37,800
15 4.431: Train operators for maximum operating efficiency $112,500 $8,120 - - - - - $112,500
TOTAL RECOMMENDED $254,030 $82,551 $44,422
343,760
kWh
$12,109
-
kW-mo/yr
$1,410
-
MMBtu
$8,926
-
lb
$(-36,705.0) $223,868
TOTAL IMPLEMENTED $179,652 $45,386 $23,946
191,949
kWh
$6,186
-
kW-mo/yr
- - $(-780.0) $150,300
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs