ITAC Assessment: LM0055
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ITAC Assessment: LM0055
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Assessment Year 2003
Principal Product armored cable, flexible conduit
NAICS 335931: Current-Carrying Wiring Device Manufacturing
SIC 3643: Current-Carrying Wiring Devices
Sales Range $100
M
to 500
M
# of Employees 250
Plant Area 120,000
ft2
Annual Production 300,000
thousand feet
Production Hrs. Annual 7,488
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $686,097 6,113,198
kWh
Electricity Demand $184,800 13,776
kW-mo/yr
Electricity Fees $7,075 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $570,842 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $259,612

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,172 $120 $3,313
29,577
kWh
$639
-
kW-mo/yr
- $(-780.0) - -
02 2.4239: Eliminate or reduce compressed air usage $26,748 $10,240 $22,438
200,381
kWh
$4,310
-
kW-mo/yr
- - - -
03 2.4133: Use most efficient type of electric motors $40,209 $27,572 $33,712
300,971
kWh
$6,497
-
kW-mo/yr
- - - -
04 2.4133: Use most efficient type of electric motors $1,231 $1,300 $1,033
9,218
kWh
$198
-
kW-mo/yr
- - - -
05 2.7144: Install spectral reflectors / delamp $2,902 $5,187 $2,108
18,820
kWh
$794
-
kW-mo/yr
- - - -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $3,900 $2,572 - - $3,900
-
lb
- - -
07 4.131: Modify process to reduce material use/cost $215,000 $20,000 - - - - $215,000 -
08 4.625: Develop standard operating procedures $277,680 $6,344 - - - - - $277,680
TOTAL RECOMMENDED $570,842 $73,335 $62,604
558,967
kWh
$12,438
-
kW-mo/yr
$3,900
-
lb
$(-780.0) $215,000 $277,680
TOTAL IMPLEMENTED $259,612 $48,992 $38,058
339,766
kWh
$7,334
-
kW-mo/yr
- $(-780.0) $215,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs