| Assessment Year | 2003 |
|---|---|
| Principal Product | asphalt composite roofing shingles |
| NAICS | 324122: Asphalt Shingle and Coating Materials Manufacturing |
| SIC | 2952: Asphalt Felts and Coatings |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
125,000
ft2
|
| Annual Production | 132,000,000
pieces
|
| Production Hrs. Annual | 7,440
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $679,366 | 6,269,238 |
kWh
|
$0.11 |
| Electricity Demand | $171,979 | 12,996 |
kW-mo/yr
|
$13.23 |
| Electricity Fees | $49,690 | - |
|
- |
| Natural Gas | $1,581,309 | 184,310 |
MMBtu
|
$8.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $953,119 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $843,354 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7124: Make a practice of turning off lights when not needed | $3,065 | - |
$2,553
22,570
kWh
|
$512
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,111 | $4,650 |
$6,743
49,945
kWh
|
$368
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $1,650 | $951 |
$1,374
12,150
kWh
|
$276
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4131: Size electric motors for peak operating efficiency | $2,317 | $3,200 |
$1,930
17,063
kWh
|
$387
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 3.4115: Recover and reuse cooling water | $16,200 | $1,000 | - | - |
$16,200
-
Tgal
|
- | - | - | - | |
| 06 | 4.625: Develop standard operating procedures | $36,400 | $14,567 | - | - | - | - | - | - | $36,400 | |
| 07 | 4.625: Develop standard operating procedures | $25,093 | $15,842 | - | - | - | - | - | $25,093 | - | |
| 08 | 4.611: Begin a practice of predictive / preventative maintenance | $105,000 | $40,872 | - | - | - | $105,000 | - | - | - | |
| 09 | 4.111: Add equipment/ operators to reduce production bottleneck | $672,000 | $100,000 | - | - | - | - | - | - | $672,000 | |
| 10 | 4.514: Re-arrange equipment layout to reduce handling costs | $82,232 | $25,000 | - | - | - | $82,232 | - | - | - | |
| 11 | 4.132: Purchase new equipment to reduce material use / cost | $1,700 | $2,300 | - | - | - | - | $1,700 | - | - | |
| 12 | 2.8114: Change rate schedules or other changes in utility service | $351 | - | - | - | - | - | $351 | - | - | |
| TOTAL RECOMMENDED | $953,119 | $208,382 |
$12,600
101,728
kWh
|
$1,543
-
kW-mo/yr
|
$16,200
-
Tgal
|
$187,232 | $2,051 | $25,093 | $708,400 | ||
| TOTAL IMPLEMENTED | $843,354 | $165,210 |
$10,047
79,158
kWh
|
$1,031
-
kW-mo/yr
|
$16,200
-
Tgal
|
$82,232 | $351 | $25,093 | $708,400 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs