| Assessment Year | 2002 |
|---|---|
| Principal Product | aluminum die castings |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $5 M to 10M |
| # of Employees | 75 |
| Plant Area |
88,000
ft2
|
| Annual Production | 3,100,530
lb
|
| Production Hrs. Annual | 2,400
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $323,667 | 3,154,259 |
kWh
|
$0.10 |
| Electricity Demand | $78,942 | 7,908 |
kW-mo/yr
|
$9.98 |
| Electricity Fees | $4,533 | - |
|
- |
| Natural Gas | $184,421 | 42,297 |
MMBtu
|
$4.36 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $500,257 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $488,805 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $9,457 | $6,432 |
$6,617
59,864
kWh
|
$2,840
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,703 | $200 |
$3,485
31,542
kWh
|
$1,998
-
kW-mo/yr
|
- | $(-780.0) | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $997 | $228 |
$634
5,737
kWh
|
$363
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $370 | $525 |
$235
2,140
kWh
|
$135
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $837 | $1,365 |
$714
5,180
kWh
|
$123
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $1,158 | $1,222 | - | - |
$1,158
-
MMBtu
|
- | - | |
| 07 | 4.625: Develop standard operating procedures | $250,000 | $26,500 | - | - | - | $250,000 | - | |
| 08 | 4.611: Begin a practice of predictive / preventative maintenance | $138,235 | $2,000 | - | - | - | $138,235 | - | |
| 09 | 4.122: Develop standard procedures to improve internal yields | $31,500 | $2,000 | - | - | - | - | $31,500 | |
| 10 | 4.311: Schedule deliveries according to demand | $63,000 | $5,000 | - | - | - | - | $63,000 | |
| TOTAL RECOMMENDED | $500,257 | $45,472 |
$11,685
104,463
kWh
|
$5,459
-
kW-mo/yr
|
$1,158
-
MMBtu
|
$387,455 | $94,500 | ||
| TOTAL IMPLEMENTED | $488,805 | $36,453 |
$4,354
39,419
kWh
|
$2,496
-
kW-mo/yr
|
- | $387,455 | $94,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs