ITAC Assessment: LM0041
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ITAC Assessment: LM0041
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Assessment Year 2002
Principal Product corrugated packaging
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 200,000
ft2
Annual Production 1,200
thousand feet
Production Hrs. Annual 5,976
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $410,612 4,501,264
kWh
Electricity Demand $130,655 11,580
kW-mo/yr
Electricity Fees $(-24,308.0) -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,064,829 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $324,187

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $604 $350 $890
8,025
kWh
$214
-
kW-mo/yr
$(-500.0) - -
02 2.4239: Eliminate or reduce compressed air usage $1,833 $100 $1,480
13,341
kWh
$353
-
kW-mo/yr
- - -
03 2.4322: Use or replace with energy efficient substitutes $6,250 $1,000 $5,045
45,473
kWh
$1,205
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $122,392 $68,248 $102,031
885,464
kWh
$20,361
-
kW-mo/yr
- - -
05 4.111: Add equipment/ operators to reduce production bottleneck $612,000 $1,100,000 - - - - $612,000
06 4.431: Train operators for maximum operating efficiency $93,750 $24,000 - - - $93,750 -
07 4.321: Optimize production lot sizes and inventories $228,000 $1,000 - - - $228,000 -
TOTAL RECOMMENDED $1,064,829 $1,194,698 $109,446
952,303
kWh
$22,133
-
kW-mo/yr
$(-500.0) $321,750 $612,000
TOTAL IMPLEMENTED $324,187 $25,450 $2,370
21,366
kWh
$567
-
kW-mo/yr
$(-500.0) $321,750 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs