| Assessment Year | 2002 |
|---|---|
| Principal Product | thermal processing |
| NAICS |
n/a
|
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 48 |
| Plant Area |
20,000
ft2
|
| Annual Production | 5,850,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $364,474 | 4,339,980 |
kWh
|
$0.084 |
| Electricity Demand | $139,613 | 12,072 |
kW-mo/yr
|
$11.57 |
| Electricity Fees | $23,780 | - |
|
- |
| Natural Gas | $145,141 | 20,242 |
MMBtu
|
$7.17 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $100,514 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,259 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7232: Replace existing hvac unit with high efficiency model | $1,266 | $1,050 |
$1,018
7,667
kWh
|
$248
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,665 | $2,150 |
$1,478
12,813
kWh
|
$187
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $8,259 | $1,700 | - |
$4,935
-
kW-mo/yr
|
$3,324 | - | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $24,595 | $27,000 | - | - | - |
$24,595
-
MMBtu
|
- | |
| 05 | 2.2515: Use optimum thickness insulation | $1,908 | $306 | - | - | - |
$1,908
-
MMBtu
|
- | |
| 06 | 2.2511: Insulate bare equipment | $755 | $224 |
$755
7,040
kWh
|
- | - | - | - | |
| 07 | 4.111: Add equipment/ operators to reduce production bottleneck | $45,000 | $40,000 | - | - | - | - | $45,000 | |
| 08 | 4.431: Train operators for maximum operating efficiency | $17,066 | $14,227 | - | - | - | - | $17,066 | |
| TOTAL RECOMMENDED | $100,514 | $86,657 |
$3,251
27,520
kWh
|
$5,370
-
kW-mo/yr
|
$3,324 |
$26,503
-
MMBtu
|
$62,066 | ||
| TOTAL IMPLEMENTED | $8,259 | $1,700 | - |
$4,935
-
kW-mo/yr
|
$3,324 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs