| Assessment Year | 2002 |
|---|---|
| Principal Product | drawn steel wire |
| NAICS |
n/a
|
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 40 |
| Plant Area |
70,000
ft2
|
| Annual Production | 45,000
ton
|
| Production Hrs. Annual | 7,248
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $746,316 | 9,465,403 |
kWh
|
$0.079 |
| Electricity Demand | $229,678 | 23,316 |
kW-mo/yr
|
$9.85 |
| Electricity Fees | $142,635 | - |
|
- |
| Natural Gas | $23,459 | 3,385 |
MMBtu
|
$6.93 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $337,715 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $191,744 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,856 | $968 |
$3,318
32,442
kWh
|
$538
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,044 | $2,500 |
$899
8,787
kWh
|
$145
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4131: Size electric motors for peak operating efficiency | $1,191 | $1,700 |
$1,025
10,016
kWh
|
$166
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $8,944 | $9,000 | - | - |
$8,944
-
MMBtu
|
- | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,619 | - |
$3,114
30,446
kWh
|
$505
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,034 | $4,200 |
$3,874
28,006
kWh
|
$160
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.7144: Install spectral reflectors / delamp | $2,027 | $1,395 |
$1,947
14,078
kWh
|
$80
-
kW-mo/yr
|
- | - | - | |
| 08 | 4.322: Eliminate old stock and modify inventory control | $135,000 | $5,000 | - | - | - | - | $135,000 | |
| 09 | 4.625: Develop standard operating procedures | $103,000 | $4,250 | - | - | - | $103,000 | - | |
| 10 | 4.122: Develop standard procedures to improve internal yields | $75,000 | $24,500 | - | - | - | $75,000 | - | |
| TOTAL RECOMMENDED | $337,715 | $53,513 |
$14,177
123,775
kWh
|
$1,594
-
kW-mo/yr
|
$8,944
-
MMBtu
|
$178,000 | $135,000 | ||
| TOTAL IMPLEMENTED | $191,744 | $38,118 |
$12,230
109,697
kWh
|
$1,514
-
kW-mo/yr
|
- | $178,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs