| Assessment Year | 2002 |
|---|---|
| Principal Product | metal stampings |
| NAICS |
n/a
|
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 65 |
| Plant Area |
640,000
ft2
|
| Annual Production | 60,000,000
pieces
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $89,256 | 946,320 |
kWh
|
$0.094 |
| Electricity Demand | $30,497 | 3,811 |
kW-mo/yr
|
$8.00 |
| Electricity Fees | $2,301 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $737,399 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,538 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $592 | $735 |
$437
3,413
kWh
|
$155
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,200 | - |
$913
7,115
kWh
|
$287
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,118 | $500 |
$11,730
91,444
kWh
|
$3,688
-
kW-mo/yr
|
$(-300.0) | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $7,628 | $700 |
$5,656
44,089
kWh
|
$1,972
-
kW-mo/yr
|
- | - | - | |
| 05 | 4.522: Modify storage space to avoid rental of a warehouse | $200,000 | $163,000 | - | - | - | $200,000 | - | |
| 06 | 4.625: Develop standard operating procedures | $40,500 | $7,960 | - | - | - | - | $40,500 | |
| 07 | 4.513: Re-arrange equipment layout to reduce labor costs | $45,000 | $16,500 | - | - | $45,000 | - | - | |
| 08 | 4.426: Modify workload | $247,361 | $15,000 | - | - | - | $247,361 | - | |
| 09 | 4.652: Replace existing equipment with more suitable substitutes | $165,000 | $350,000 | - | - | $165,000 | - | - | |
| 10 | 4.323: Optimize lot sizes to reduce inventory carrying costs | $7,500 | $1,000 | - | - | - | $7,500 | - | |
| 11 | 4.323: Optimize lot sizes to reduce inventory carrying costs | $7,500 | $1,000 | - | - | - | $7,500 | - | |
| TOTAL RECOMMENDED | $737,399 | $556,395 |
$18,736
146,061
kWh
|
$6,102
-
kW-mo/yr
|
$209,700 | $462,361 | $40,500 | ||
| TOTAL IMPLEMENTED | $39,538 | $3,935 |
$18,736
146,061
kWh
|
$6,102
-
kW-mo/yr
|
$(-300.0) | $15,000 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs