ITAC Assessment: LM0029
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ITAC Assessment: LM0029
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Assessment Year 2002
Principal Product metal stampings
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 640,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 2,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $89,256 946,320
kWh
Electricity Demand $30,497 3,811
kW-mo/yr
Electricity Fees $2,301 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $737,399 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,538

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $592 $735 $437
3,413
kWh
$155
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,200 - $913
7,115
kWh
$287
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,118 $500 $11,730
91,444
kWh
$3,688
-
kW-mo/yr
$(-300.0) - -
04 2.4239: Eliminate or reduce compressed air usage $7,628 $700 $5,656
44,089
kWh
$1,972
-
kW-mo/yr
- - -
05 4.522: Modify storage space to avoid rental of a warehouse $200,000 $163,000 - - - $200,000 -
06 4.625: Develop standard operating procedures $40,500 $7,960 - - - - $40,500
07 4.513: Re-arrange equipment layout to reduce labor costs $45,000 $16,500 - - $45,000 - -
08 4.426: Modify workload $247,361 $15,000 - - - $247,361 -
09 4.652: Replace existing equipment with more suitable substitutes $165,000 $350,000 - - $165,000 - -
10 4.323: Optimize lot sizes to reduce inventory carrying costs $7,500 $1,000 - - - $7,500 -
11 4.323: Optimize lot sizes to reduce inventory carrying costs $7,500 $1,000 - - - $7,500 -
TOTAL RECOMMENDED $737,399 $556,395 $18,736
146,061
kWh
$6,102
-
kW-mo/yr
$209,700 $462,361 $40,500
TOTAL IMPLEMENTED $39,538 $3,935 $18,736
146,061
kWh
$6,102
-
kW-mo/yr
$(-300.0) $15,000 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs