ITAC Assessment: LM0018
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ITAC Assessment: LM0018
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Assessment Year 2001
Principal Product compressed gas cylinders
NAICS
n/a
SIC 3463: Nonferrous Forgings
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 74,000
ft2
Annual Production 590,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $172,336 2,814,294
kWh
Electricity Demand $107,512 8,844
kW-mo/yr
Electricity Fees $5,976 -
Natural Gas $164,633 29,887
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $55,410 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,524

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.2414: Use waste heat from hot flue gases to preheat $8,902 $8,000 $8,902
-
MMBtu
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $724 $350 $1,504
-
MMBtu
$(-780.0) - -
03 3.6193: Install equipment (eg compactor) to reduce disposal costs $5,910 $11,800 - - $5,910 -
04 4.431: Train operators for maximum operating efficiency $7,800 $2,250 - $7,800 - -
05 4.625: Develop standard operating procedures $30,900 $8,000 - - - $30,900
06 4.111: Add equipment/ operators to reduce production bottleneck $1,174 $500 - - - $1,174
TOTAL RECOMMENDED $55,410 $30,900 $10,406
-
MMBtu
$7,020 $5,910 $32,074
TOTAL IMPLEMENTED $8,524 $2,600 $1,504
-
MMBtu
$7,020 - -
Yearly Savings* Imp'd Cost* Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs