| Assessment Year | 2001 |
|---|---|
| Principal Product | die castings |
| NAICS |
n/a
|
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $10 M to 50M |
| # of Employees | 85 |
| Plant Area |
41,500
ft2
|
| Annual Production | 1,500,000
pieces
|
| Production Hrs. Annual | 2,184
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $110,804 | 2,260,850 |
kWh
|
$0.049 |
| Electricity Demand | $71,187 | 17,832 |
kW-mo/yr
|
$3.99 |
| Electricity Fees | $(-173,521.0) | - |
|
- |
| Natural Gas | $29,839 | 11,562 |
MMBtu
|
$2.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $572,868 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $518,385 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,518 | $500 |
$1,620
30,062
kWh
|
$898
-
kW-mo/yr
|
- | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $44,725 | $15,270 |
$29,272
543,084
kWh
|
$15,453
-
kW-mo/yr
|
- | - | |
| 03 | 2.6121: Reduce hot water temperature to the minimum required | $787 | - |
$290
5,376
kWh
|
$497
-
kW-mo/yr
|
- | - | |
| 04 | 2.2437: Recover waste heat from equipment | $9,758 | $1,463 | - | - |
$9,758
-
MMBtu
|
- | |
| 05 | 4.111: Add equipment/ operators to reduce production bottleneck | $36,000 | $27,600 | - | - | - | $36,000 | |
| 06 | 4.431: Train operators for maximum operating efficiency | $146,432 | $17,000 | - | - | - | $146,432 | |
| 07 | 4.624: Hire additional personnel to reduce changeout time | $332,648 | - | - | - | - | $332,648 | |
| TOTAL RECOMMENDED | $572,868 | $61,833 |
$31,182
578,522
kWh
|
$16,848
-
kW-mo/yr
|
$9,758
-
MMBtu
|
$515,080 | ||
| TOTAL IMPLEMENTED | $518,385 | $45,100 |
$1,910
35,438
kWh
|
$1,395
-
kW-mo/yr
|
- | $515,080 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs