ITAC Assessment: LL0314
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ITAC Assessment: LL0314
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Assessment Year 2009
Principal Product Heavy duty cam shafts
NAICS 333618: Other Engine Equipment Manufacturing
SIC 3519: Internal Combustion Engines, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 218
Plant Area 177,000
ft2
Annual Production 245,000
pieces
Production Hrs. Annual 5,929
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,324,367 22,961,000
kWh
Electricity Fees $40,960 -
Natural Gas $746,162 92,460
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $291,954 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $229,613

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $149,374 $64,560 $144,883
2,511,840
kWh
$4,491 - - -
02 2.2511: Insulate bare equipment $74,110 $7,510 - - $74,110
-
MMBtu
- -
03 2.4239: Eliminate or reduce compressed air usage $59,298 $5,092 $57,515
997,146
kWh
$1,783 - - -
04 2.7224: Reduce space conditioning during non-working hours $5,010 $1,350 $4,859
84,240
kWh
$151 - - -
05 4.611: Begin a practice of predictive / preventative maintenance $1,851 $840 $340
5,888
kWh
$11 - - $1,500
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,119 $770 $422
7,323
kWh
$13 - $684 -
07 2.6211: Conserve energy by efficient use of vending machines $520 $775 $504
8,736
kWh
$16 - - -
08 2.7135: Install occupancy sensors $291 $180 $282
4,888
kWh
$9 - - -
09 2.7111: Reduce illumination to minimum necessary levels $381 $120 $370
6,406
kWh
$11 - - -
TOTAL RECOMMENDED $291,954 $81,197 $209,175
3,626,467
kWh
$6,485 $74,110
-
MMBtu
$684 $1,500
TOTAL IMPLEMENTED $229,613 $74,190 $150,164
2,603,403
kWh
$4,655 $74,110
-
MMBtu
$684 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs