ITAC Assessment: LL0289
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ITAC Assessment: LL0289
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Assessment Year 2008
Principal Product Tires
NAICS 326211: Tire Manufacturing (except Retreading)
SIC 3011: Tires and Inner Tubes
Sales Range $50
M
to 100
M
# of Employees 1,550
Plant Area 1,918,000
ft2
Annual Production 9,500,000
pieces
Production Hrs. Annual 7,344
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $5,201,937 148,684,000
kWh
Electricity Demand $1,277,437 254,735
kW-mo/yr
Electricity Fees $258,457 -
Natural Gas $4,091,142 590,191
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $469,092 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $385,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $274,767 $187,520 $264,199
7,550,692
kWh
- $10,568 - -
02 2.2135: Repair and eliminate steam leaks $110,300 $3,650 - - - $110,300
-
MMBtu
-
03 2.1213: Direct warmest air to combustion intake $47,583 $1,290 - - - $47,583
-
MMBtu
-
04 4.611: Begin a practice of predictive / preventative maintenance $21,390 $11,905 - - - - $21,390
05 2.2511: Insulate bare equipment $7,830 $1,940 - - - $7,830
-
MMBtu
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,497 $3,500 $1,165
33,288
kWh
$240
-
kW-mo/yr
$56 - $3,036
07 2.7111: Reduce illumination to minimum necessary levels $1,820 $1,710 $1,119
31,980
kWh
$631
-
kW-mo/yr
$70 - -
08 2.6211: Conserve energy by efficient use of vending machines $572 $1,402 $550
15,725
kWh
- $22 - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $333 $165 - - - $333
-
MMBtu
-
TOTAL RECOMMENDED $469,092 $213,082 $267,033
7,631,685
kWh
$871
-
kW-mo/yr
$10,716 $166,046
-
MMBtu
$24,426
TOTAL IMPLEMENTED $385,400 $191,335 $264,199
7,550,692
kWh
- $10,568 $110,633
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs