| Assessment Year | 2007 |
|---|---|
| Principal Product | Sugar |
| NAICS | 311314: Cane Sugar Manufacturing |
| SIC | 2062: Cane Sugar Refining |
| Sales Range | $10 M to 50M |
| # of Employees | 155 |
| Plant Area |
650,000
ft2
|
| Annual Production | 900,000
ton
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | Louisiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $491,940 | 5,295,500 |
kWh
|
$0.093 |
| Electricity Demand | $45,060 | 21,662 |
kW-mo/yr
|
$2.08 |
| Electricity Fees | $20,230 | - |
|
- |
| Wood | $842,105 | 1,684,210 |
MMBtu
|
$0.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $712,362 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $647,490 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Wood Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3321: Use steam pressure reduction to generate power | $573,938 | $2,150,000 |
$688,000
7,405,813
kWh
|
- | $25,938 |
$(-140,000.0)
-
MMBtu
|
- | - | |
| 02 | 2.2135: Repair and eliminate steam leaks | $60,227 | $12,430 | - | - | - |
$60,227
-
MMBtu
|
- | - | |
| 03 | 2.2441: Preheat boiler makeup water with waste process heat | $31,500 | $21,500 | - | - | - |
$31,500
-
MMBtu
|
- | - | |
| 04 | 2.2121: Increase amount of condensate returned | $22,967 | $178,238 | - | - | - |
$22,967
-
MMBtu
|
- | - | |
| 05 | 2.3212: Optimize plant power factor | $8,830 | $4,603 | - | - | $8,830 | - | - | - | |
| 06 | 4.611: Begin a practice of predictive / preventative maintenance | $6,878 | $164 |
$249
2,675
kWh
|
- | $9 | - | $5,120 | $1,500 | |
| 07 | 2.7134: Use photocell controls | $3,736 | $270 |
$3,600
38,752
kWh
|
- | $136 | - | - | - | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $1,485 | $195 |
$1,388
14,939
kWh
|
$43
-
kW-mo/yr
|
$54 | - | - | - | |
| 09 | 2.4313: Provide proper maintenance of motor driven equipment | $1,192 | $720 |
$1,149
12,363
kWh
|
- | $43 | - | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $763 | $546 |
$735
7,917
kWh
|
- | $28 | - | - | - | |
| 11 | 2.6211: Conserve energy by efficient use of vending machines | $694 | $623 |
$649
6,989
kWh
|
$20
-
kW-mo/yr
|
$25 | - | - | - | |
| 12 | 4.821: Pay bills on time to avoid late fees | $118 | - | - | - | $118 | - | - | - | |
| 13 | 2.2511: Insulate bare equipment | $34 | $442 | - | - | - |
$34
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $712,362 | $2,369,731 |
$695,770
7,489,448
kWh
|
$63
-
kW-mo/yr
|
$35,181 |
$(-25,272.0)
-
MMBtu
|
$5,120 | $1,500 | ||
| TOTAL IMPLEMENTED | $647,490 | $2,164,221 |
$694,386
7,474,542
kWh
|
$43
-
kW-mo/yr
|
$26,180 |
$(-79,739.0)
-
MMBtu
|
$5,120 | $1,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Wood Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs