ITAC Assessment: LL0250
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ITAC Assessment: LL0250
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Assessment Year 2006
Principal Product Steel Forgings
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $10
M
to 50
M
# of Employees 76
Plant Area 88,000
ft2
Annual Production 10,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $297,460 3,344,312
kWh
Electricity Fees $78,075 -
Natural Gas $2,057,365 224,193
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $95,638 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $78,392

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
01 2.2511: Insulate bare equipment $40,871 $5,998 - - $40,871
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $37,521 $5,040 $29,731
334,431
kWh
$7,790 -
03 2.7111: Reduce illumination to minimum necessary levels $7,864 $474 $6,231
70,093
kWh
$1,633 -
04 2.4239: Eliminate or reduce compressed air usage $5,081 $60 $4,026
45,285
kWh
$1,055 -
05 2.7224: Reduce space conditioning during non-working hours $3,580 $596 $2,837
31,908
kWh
$743 -
06 2.7135: Install occupancy sensors $427 $60 $338
3,809
kWh
$89 -
07 2.7134: Use photocell controls $294 $30 $233
2,621
kWh
$61 -
TOTAL RECOMMENDED $95,638 $12,258 $43,396
488,147
kWh
$11,371 $40,871
-
MMBtu
TOTAL IMPLEMENTED $78,392 $11,038 $29,731
334,431
kWh
$7,790 $40,871
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs