ITAC Assessment: LL0206
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ITAC Assessment: LL0206
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Assessment Year 2004
Principal Product Plastic pipe
NAICS 326122: Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084: Plastics Pipe
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 84,000
ft2
Annual Production 90,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $583,465 18,396,651
kWh
Electricity Demand $204,354 31,733
kW-mo/yr
Electricity Fees $30,293 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $174,465 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $169,734

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.2511: Insulate bare equipment $28,231 $3,647 $27,197
857,424
kWh
- $1,034 - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,510 $8,280 $17,832
562,160
kWh
- $678 - - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $5,379 $30 $3,849
121,349
kWh
$1,333
-
kW-mo/yr
$197 - - - -
04 2.7111: Reduce illumination to minimum necessary levels $4,403 $789 $3,321
104,690
kWh
$921
-
kW-mo/yr
$161 - - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $620 $525 $158
4,993
kWh
- $6 $456 - - -
06 2.2511: Insulate bare equipment $328 $401 $316
9,951
kWh
- $12 - - - -
07 2.7134: Use photocell controls $323 $90 $311
9,796
kWh
- $12 - - - -
08 2.7135: Install occupancy sensors $160 $150 $154
4,843
kWh
- $6 - - - -
09 3.4154: Eliminate leaks in water lines and valves $181 $150 - - - - $181
-
Tgal
- -
10 4.611: Begin a practice of predictive / preventative maintenance $114,500 $4,820 - - - - - $2,500 $112,000
11 4.611: Begin a practice of predictive / preventative maintenance $1,830 $1,790 - - - - - - $1,830
TOTAL RECOMMENDED $174,465 $20,672 $53,138
1,675,206
kWh
$2,254
-
kW-mo/yr
$2,106 $456 $181
-
Tgal
$2,500 $113,830
TOTAL IMPLEMENTED $169,734 $19,482 $49,501
1,560,565
kWh
$1,333
-
kW-mo/yr
$1,933 $456 $181
-
Tgal
$2,500 $113,830
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs