| Assessment Year | 2004 |
|---|---|
| Principal Product | Tubing |
| NAICS | 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
700,000
ft2
|
| Annual Production | 103,704
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Arkansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $716,301 | 26,695,820 |
kWh
|
$0.027 |
| Electricity Demand | $681,213 | 118,579 |
kW-mo/yr
|
$5.74 |
| Electricity Fees | $22,894 | - |
|
- |
| Natural Gas | $363,250 | 55,369 |
MMBtu
|
$6.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $199,792 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $110,539 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7111: Reduce illumination to minimum necessary levels | $61,254 | $2,590 |
$57,923
2,158,871
kWh
|
$2,366
-
kW-mo/yr
|
$965 | - | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $55,907 | - | - |
$55,027
-
kW-mo/yr
|
$880 | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $41,577 | $4,400 |
$40,922
1,525,251
kWh
|
- | $655 | - | - | |
| 04 | 2.7134: Use photocell controls | $21,326 | $420 |
$20,990
782,346
kWh
|
- | $336 | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $7,708 | $2,585 |
$7,587
287,613
kWh
|
- | $121 | - | - | |
| 06 | 2.7134: Use photocell controls | $3,529 | $720 |
$3,473
129,455
kWh
|
- | $56 | - | - | |
| 07 | 2.2511: Insulate bare equipment | $2,881 | $911 | - | - | - |
$2,881
-
MMBtu
|
- | |
| 08 | 4.611: Begin a practice of predictive / preventative maintenance | $5,610 | $6,030 | - | - | - | - | $5,610 | |
| TOTAL RECOMMENDED | $199,792 | $17,656 |
$130,895
4,883,536
kWh
|
$57,393
-
kW-mo/yr
|
$3,013 |
$2,881
-
MMBtu
|
$5,610 | ||
| TOTAL IMPLEMENTED | $110,539 | $9,575 |
$106,432
3,971,735
kWh
|
$2,366
-
kW-mo/yr
|
$1,741 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs