ITAC Assessment: LL0186
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ITAC Assessment: LL0186
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Assessment Year 2004
Principal Product Metal Tanks
NAICS 332420: Metal Tank (Heavy Gauge) Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 65,000
ft2
Annual Production 250
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $124,393 2,187,763
kWh
Electricity Demand $43,549 7,728
kW-mo/yr
Electricity Fees $9,161 -
Natural Gas $2,603 233
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,699 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,062

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $29,094 $4,650 $27,577
485,000
kWh
- $1,517 - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $8,122 $48 $7,699
135,399
kWh
- $423 - -
03 2.7134: Use photocell controls $7,508 $600 $7,117
125,163
kWh
- $391 - -
04 2.7111: Reduce illumination to minimum necessary levels $3,551 $195 $2,875
50,563
kWh
$491
-
kW-mo/yr
$185 - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,104 $2,080 $2,942
51,738
kWh
- $162 - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,748 $4,250 - - - - $2,748
07 2.7132: Install timers on light switches in little used areas $1,313 $96 $1,245
21,902
kWh
- $68 - -
08 2.7135: Install occupancy sensors $694 $90 $658
11,565
kWh
- $36 - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $452 $315 $170
2,996
kWh
- $9 $273 -
10 2.8112: Combine utility meters $2,613 $720 - - $2,613 - -
11 4.611: Begin a practice of predictive / preventative maintenance $2,500 $60 - - - $2,500 -
TOTAL RECOMMENDED $61,699 $13,104 $50,283
884,326
kWh
$491
-
kW-mo/yr
$5,404 $2,773 $2,748
TOTAL IMPLEMENTED $44,062 $12,270 $33,564
590,297
kWh
$491
-
kW-mo/yr
$4,486 $2,773 $2,748
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs