ITAC Assessment: LL0158
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ITAC Assessment: LL0158
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Assessment Year 2003
Principal Product Spray drying
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $1
M
to 5
M
# of Employees 12
Plant Area 31,800
ft2
Annual Production 1,786,101
lb
Production Hrs. Annual 6,240
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $100,443 1,654,400
kWh
Electricity Demand $1,200 5,328
kW-mo/yr
Electricity Fees $3,964 -
Natural Gas $88,461 21,759
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,319 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,632

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $32,145 $11,600 $30,909
489,834
kWh
- $1,236 - -
02 2.7134: Use photocell controls $16,687 $2,262 $15,962
262,919
kWh
$83
-
kW-mo/yr
$642 - -
03 2.4235: Remove or close off unneeded compressed air lines $16,068 $5,800 $15,450
244,857
kWh
- $618 - -
04 2.7135: Install occupancy sensors $1,303 $164 $1,249
20,568
kWh
$4
-
kW-mo/yr
$50 - -
05 3.4156: Use flow control valves on equipment to optimize water use $116 $226 - - - $116
-
Tgal
-
06 4.513: Re-arrange equipment layout to reduce labor costs $5,000 $420 - - - - $5,000
TOTAL RECOMMENDED $71,319 $20,472 $63,570
1,018,178
kWh
$87
-
kW-mo/yr
$2,546 $116
-
Tgal
$5,000
TOTAL IMPLEMENTED $54,632 $18,210 $47,608
755,259
kWh
$4
-
kW-mo/yr
$1,904 $116
-
Tgal
$5,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs