ITAC Assessment: LL0157
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ITAC Assessment: LL0157
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Assessment Year 2003
Principal Product Corrugated containers
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 106
Plant Area 130,320
ft2
Annual Production 33,000
ton
Production Hrs. Annual 3,120
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $211,878 4,068,522
kWh
Electricity Demand $26,524 8,716
kW-mo/yr
Electricity Fees $9,814 -
Natural Gas $137,046 34,707
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $5,071,715 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,617

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Increase in Production Savings
01 2.2135: Repair and eliminate steam leaks $29,568 $490 - - - $29,568
-
MMBtu
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $26,381 $4,905 $25,366
487,057
kWh
- $1,015 - - - - -
03 2.2121: Increase amount of condensate returned $4,189 $6,875 - - - $4,189
-
MMBtu
- - - -
04 2.3212: Optimize plant power factor $3,129 $17,080 - - $3,129 - - - - -
05 2.7134: Use photocell controls $1,442 $756 $1,186
22,764
kWh
$201
-
kW-mo/yr
$55 - - - - -
06 2.8114: Change rate schedules or other changes in utility service $19,617 - - - - - $19,617
-
Tgal
- - -
07 3.1161: Eliminate/reduce an operation $4,800 - - - - - - $4,800
-
lb
- -
08 4.611: Begin a practice of predictive / preventative maintenance $44,506 $12,900 - - - - - - $44,506 -
09 4.652: Replace existing equipment with more suitable substitutes $4,938,083 $100,000 - - - - - - - $4,938,083
TOTAL RECOMMENDED $5,071,715 $143,006 $26,552
509,821
kWh
$201
-
kW-mo/yr
$4,199 $33,757
-
MMBtu
$19,617
-
Tgal
$4,800
-
lb
$44,506 $4,938,083
TOTAL IMPLEMENTED $19,617 - - - - - $19,617
-
Tgal
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs