ITAC Assessment: LL0155
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ITAC Assessment: LL0155
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Assessment Year 2003
Principal Product Rope
NAICS 314994: Rope, Cordage, Twine, Tire Cord, and Tire Fabric Mills
SIC 2298: Cordage and Twine
Sales Range $5
M
to 10
M
# of Employees 97
Plant Area 78,000
ft2
Annual Production 5,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $246,974 4,382,400
kWh
Electricity Fees $9,861 -
Natural Gas $6,548 814
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,326 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,035

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.1224: Replace boiler $17,740 $33,000 $34,492
612,000
kWh
$670 $(-17,422.0)
-
MMBtu
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,929 $975 $1,855
32,906
kWh
$74 - -
03 2.2511: Insulate bare equipment $1,265 $262 $1,216
21,577
kWh
$49 - -
04 2.7111: Reduce illumination to minimum necessary levels $839 $75 $802
14,227
kWh
$37 - -
05 2.2437: Recover waste heat from equipment $712 $756 - - $712
-
MMBtu
-
06 2.7135: Install occupancy sensors $518 $364 $498
8,842
kWh
$20 - -
07 4.611: Begin a practice of predictive / preventative maintenance $25,317 $13,100 - - - $25,317
08 4.611: Begin a practice of predictive / preventative maintenance $1,006 $186 - - - $1,006
TOTAL RECOMMENDED $49,326 $48,718 $38,863
689,552
kWh
$850 $(-16,710.0)
-
MMBtu
$26,323
TOTAL IMPLEMENTED $30,035 $14,887 $3,569
63,325
kWh
$143 - $26,323
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs