| Assessment Year | 2002 |
|---|---|
| Principal Product | Hydrofluoric acid |
| NAICS |
n/a
|
| SIC | 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 56 |
| Plant Area |
625,000
ft2
|
| Annual Production | 117,000
ton
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Iowa |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $3,814,130 | 91,876,602 |
kWh
|
$0.042 |
| Electricity Demand | $1,618,663 | 145,731 |
kW-mo/yr
|
$11.11 |
| Electricity Fees | $454,563 | - |
|
- |
| Natural Gas | $5,766,504 | 1,250,702 |
MMBtu
|
$4.61 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $229,832 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $227,197 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $115,474 | $103,740 | - |
$111,033
-
kW-mo/yr
|
$4,441 | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $79,740 | $6,360 |
$76,673
1,847,092
kWh
|
- | $3,067 | - | |
| 03 | 2.2511: Insulate bare equipment | $10,164 | $6,559 | - | - | - |
$10,164
-
MMBtu
|
|
| 04 | 2.2511: Insulate bare equipment | $9,316 | $6,559 | - | - | - |
$9,316
-
MMBtu
|
|
| 05 | 2.2511: Insulate bare equipment | $6,985 | $3,684 | - | - | - |
$6,985
-
MMBtu
|
|
| 06 | 2.2511: Insulate bare equipment | $4,080 | $3,684 | - | - | - |
$4,080
-
MMBtu
|
|
| 07 | 2.2511: Insulate bare equipment | $1,438 | $583 | - | - | - |
$1,438
-
MMBtu
|
|
| 08 | 2.7134: Use photocell controls | $1,196 | $281 |
$650
15,650
kWh
|
$500
-
kW-mo/yr
|
$46 | - | |
| 09 | 2.7134: Use photocell controls | $532 | $153 |
$290
6,980
kWh
|
$222
-
kW-mo/yr
|
$20 | - | |
| 10 | 2.7134: Use photocell controls | $475 | $102 |
$257
6,198
kWh
|
$200
-
kW-mo/yr
|
$18 | - | |
| 11 | 2.7134: Use photocell controls | $164 | $51 |
$91
2,196
kWh
|
$67
-
kW-mo/yr
|
$6 | - | |
| 12 | 2.7134: Use photocell controls | $164 | $51 |
$91
2,196
kWh
|
$67
-
kW-mo/yr
|
$6 | - | |
| 13 | 2.7134: Use photocell controls | $104 | $77 |
$56
1,360
kWh
|
$44
-
kW-mo/yr
|
$4 | - | |
| TOTAL RECOMMENDED | $229,832 | $131,884 |
$78,108
1,881,672
kWh
|
$112,133
-
kW-mo/yr
|
$7,608 |
$31,983
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $227,197 | $131,169 |
$76,673
1,847,092
kWh
|
$111,033
-
kW-mo/yr
|
$7,508 |
$31,983
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs