ITAC Assessment: LE0505
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ITAC Assessment: LE0505
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Assessment Year 2021
Principal Product Surfactants
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $10
M
to 50
M
# of Employees 39
Plant Area 130,000
ft2
Annual Production 186,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,263,418 15,743,391
kWh
Electricity Demand $60,550 27,999
kW-mo/yr
Electricity Fees $149,912 -
Natural Gas $728,880 139,722
MMBtu
TOTAL YEARLY COSTS $2,202,760
RECOMMENDED SAVINGS* $308,099 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $256,384

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2113: Repair or replace steam traps $72,824 $26,000 - - $72,824
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,651 $10,100 $16,172
202,149
kWh
$479
-
kW-mo/yr
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $39,439 $31,000 $38,029
475,362
kWh
$1,410
-
kW-mo/yr
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $62,020 $55,000 $59,804
747,544
kWh
$2,216
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $17,327 $20,855 $16,707
208,834
kWh
$620
-
kW-mo/yr
-
06 2.2449: Recover heat from exhausted steam, hot air or hot water $48,123 $90,000 - - $48,123
-
MMBtu
07 2.2441: Preheat boiler makeup water with waste process heat $51,715 $200,000 - - $51,715
-
MMBtu
TOTAL RECOMMENDED $308,099 $432,955 $130,712
1,633,889
kWh
$4,725
-
kW-mo/yr
$172,662
-
MMBtu
TOTAL IMPLEMENTED $256,384 $232,955 $130,712
1,633,889
kWh
$4,725
-
kW-mo/yr
$120,947
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs