ITAC Assessment: LE0391
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ITAC Assessment: LE0391
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Assessment Year 2015
Principal Product Breads and rolls
NAICS 311812: Commercial Bakeries
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 203
Plant Area 182,000
ft2
Annual Production 129,533,344
lb
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $624,337 8,279,760
kWh
Electricity Demand $36,142 16,992
kW-mo/yr
Electricity Fees $24,574 -
Natural Gas $423,815 79,445
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $298,675 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,541

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2113: Repair or replace steam traps $22,916 $1,170 - - $22,916
-
MMBtu
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $703 $70 $671
8,943
kWh
$32
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,552 $656 $6,214
82,850
kWh
$339
-
kW-mo/yr
-
04 2.2136: Install / repair insulation on steam lines $6,982 $2,372 - - $6,982
-
MMBtu
05 2.7231: Use radiant heater for spot heating $30,168 $12,000 - - $30,168
-
MMBtu
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,773 $1,000 $1,681
22,419
kWh
$92
-
kW-mo/yr
-
07 2.2511: Insulate bare equipment $109 $75 - - $109
-
MMBtu
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $41,985 $49,800 $39,810
530,797
kWh
$2,175
-
kW-mo/yr
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $22,081 $30,500 $21,495
286,604
kWh
$586
-
kW-mo/yr
-
10 2.2443: Re-use or recycle hot or cold process exhaust air $119,994 $200,000 - - $119,994
-
MMBtu
11 2.4321: Upgrade obsolete equipment $17,674 $30,425 $16,758
223,442
kWh
$916
-
kW-mo/yr
-
12 2.1233: Analyze flue gas for proper air/fuel ratio $3,982 $7,500 - - $3,982
-
MMBtu
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,886 $29,120 $12,219
162,926
kWh
$667
-
kW-mo/yr
-
14 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,842 $31,282 $10,793
143,906
kWh
$49
-
kW-mo/yr
-
15 2.3212: Optimize plant power factor $28 $145 - $28
-
kW-mo/yr
-
TOTAL RECOMMENDED $298,675 $396,115 $109,642
1,461,887
kWh
$4,882
-
kW-mo/yr
$184,151
-
MMBtu
TOTAL IMPLEMENTED $40,541 $11,773 $6,214
82,850
kWh
$339
-
kW-mo/yr
$33,989
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs