| Assessment Year | 2013 |
|---|---|
| Principal Product | Ductile Iron Pipe |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 85 |
| Plant Area |
217,800
ft2
|
| Annual Production | 70,000
ton
|
| Production Hrs. Annual | 1,920
hrs
|
| Location (State) | New Jersey |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,350,626 | 18,252,804 |
kWh
|
$0.074 |
| Electricity Demand | $278,239 | 59,580 |
kW-mo/yr
|
$4.67 |
| Electricity Fees | $320,813 | - |
|
- |
| Natural Gas | $1,392,055 | 224,267 |
MMBtu
|
$6.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $464,597 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $287,194 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $162,427 | $899,500 |
$96,768
1,307,674
kWh
|
$8,388
-
kW-mo/yr
|
- | - | $57,271 | |
| 02 | 2.7135: Install occupancy sensors | $764 | $1,373 |
$764
10,322
kWh
|
- | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,545 | $546 |
$1,152
15,566
kWh
|
$393
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.3412: Use waste heat to produce steam to drive a steam turbine-generator | $41,942 | $191,591 |
$29,165
394,131
kWh
|
$12,777
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.3212: Optimize plant power factor | $86,433 | $302,515 | - | - | - | $86,433 | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $15,176 | $3,043 | - |
$15,176
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $114,240 | $200,000 | - | - |
$114,240
-
MMBtu
|
- | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $33,088 | $84,100 |
$23,730
320,681
kWh
|
$9,358
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,982 | $12,000 |
$8,011
108,270
kWh
|
$971
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $464,597 | $1,694,668 |
$159,590
2,156,644
kWh
|
$47,063
-
kW-mo/yr
|
$114,240
-
MMBtu
|
$86,433 | $57,271 | ||
| TOTAL IMPLEMENTED | $287,194 | $1,112,046 |
$105,931
1,431,510
kWh
|
$9,752
-
kW-mo/yr
|
$114,240
-
MMBtu
|
- | $57,271 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs