ITAC Assessment: LE0336
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ITAC Assessment: LE0336
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Assessment Year 2012
Principal Product Corrugated Boxes and Point of Purchase Displays
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 36
Plant Area 250,000
ft2
Annual Production 100,000
units
Production Hrs. Annual 4,000
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $139,474 2,631,584
kWh
Electricity Demand $49,001 7,773
kW-mo/yr
Natural Gas $342,679 40,458
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,036 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,127

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7261: Install timers and/or thermostats $18,760 $150 $18,760
353,964
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,173 $1,000 $6,751
127,370
kWh
$2,422
-
kW-mo/yr
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $6,242 $16,000 - - $6,242
-
MMBtu
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,734 $8,000 $5,693
107,416
kWh
$2,041
-
kW-mo/yr
-
05 2.3134: Shift from daytime to nighttime operation $6,810 $368 - $6,810
-
kW-mo/yr
-
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,840 $3,000 - $2,840
-
kW-mo/yr
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,762 $25 $2,008
37,885
kWh
$754
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,616 $650 $1,931
36,432
kWh
$685
-
kW-mo/yr
-
09 2.4112: Install soft-start to eliminate nuisance trips $2,523 $2,500 - $2,523
-
kW-mo/yr
-
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $576 $840 $424
8,004
kWh
$152
-
kW-mo/yr
-
TOTAL RECOMMENDED $60,036 $32,533 $35,567
671,071
kWh
$18,227
-
kW-mo/yr
$6,242
-
MMBtu
TOTAL IMPLEMENTED $50,127 $28,825 $35,143
663,067
kWh
$8,742
-
kW-mo/yr
$6,242
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs