ITAC Assessment: LE0333
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ITAC Assessment: LE0333
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Assessment Year 2012
Principal Product Plugs
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $10
M
to 50
M
# of Employees 36
Plant Area 40,000
ft2
Annual Production 190,000
pieces
Production Hrs. Annual 3,120
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $60,118 700,000
kWh
Electricity Demand $8,597 1,890
kW-mo/yr
Natural Gas $6,738 597
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,241 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $3,510 $7,490 $3,333
38,750
kWh
$38
-
kW-mo/yr
- $139
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,876 $12,800 $1,489
17,420
kWh
$373
-
kW-mo/yr
- $14
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,424 $1,000 $5,655
65,757
kWh
$769
-
kW-mo/yr
- -
04 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $1,111 $14,190 $1,111
18,016
kWh
- - -
05 2.2437: Recover waste heat from equipment $1,865 $1,000 $1,819
21,150
kWh
$46
-
kW-mo/yr
- -
06 2.7423: Reduce heat gain by window tinting $4,369 - - - $4,369
-
MMBtu
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,573 $950 $4,181
48,618
kWh
$1,392
-
kW-mo/yr
- -
08 2.5194: Redesign process $513 $5,280 $454
5,281
kWh
$59
-
kW-mo/yr
- -
TOTAL RECOMMENDED $25,241 $42,710 $18,042
214,992
kWh
$2,677
-
kW-mo/yr
$4,369
-
MMBtu
$153
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs