ITAC Assessment: LE0331
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ITAC Assessment: LE0331
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Assessment Year 2012
Principal Product Steel Bridges
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $100
M
to 500
M
# of Employees 20
Plant Area 195,000
ft2
Annual Production 13,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $508,676 4,924,750
kWh
Electricity Demand $62,681 13,717
kW-mo/yr
Natural Gas $290,722 38,776
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $193,115 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,818

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $59,232 $1,300 $54,881
548,812
kWh
$4,351
-
kW-mo/yr
- -
02 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $42,903 $73,485 - - $42,903
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $36,201 $136,500 $32,448
324,480
kWh
$2,852
-
kW-mo/yr
- $901
04 2.7496: Install partitions to reduce size of conditioned space $24,579 - - - $24,579
-
MMBtu
-
05 2.5194: Redesign process $20,100 - $20,100
201,000
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,156 $12,800 $2,634
26,338
kWh
$558
-
kW-mo/yr
- $(-36.0)
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,134 $2,500 - $3,134
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,005 $1,000 $2,763
27,627
kWh
$242
-
kW-mo/yr
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $805 $125 $526
5,262
kWh
$279
-
kW-mo/yr
- -
TOTAL RECOMMENDED $193,115 $227,710 $113,352
1,133,519
kWh
$11,416
-
kW-mo/yr
$67,482
-
MMBtu
$865
TOTAL IMPLEMENTED $50,818 $3,500 $22,863
228,627
kWh
$3,376
-
kW-mo/yr
$24,579
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs