ITAC Assessment: HO0161
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ITAC Assessment: HO0161
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Assessment Year 1997
Principal Product Threads
NAICS
n/a
SIC 2282: Yarn Texturizing, Throwing, Twisting, and Winding Mills
Sales Range $1
M
to 5
M
# of Employees 67
Plant Area 100,000
ft2
Annual Production 250,000
units
Production Hrs. Annual 6,600
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $136,838 3,048,652
kWh
Electricity Demand $23,275 6,552
kW-mo/yr
Electricity Fees $31,139 -
Natural Gas $26,072 6,192
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,200 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,065

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,362 $11,311 $4,680
104,338
kWh
$682
-
kW-mo/yr
- - - -
02 2.2414: Use waste heat from hot flue gases to preheat $3,635 $1,878 - - $3,635
-
MMBtu
- - -
03 2.2136: Install / repair insulation on steam lines $723 $385 - - $723
-
MMBtu
- - -
04 2.1223: Install smaller boiler (increase high fire duty cycle) $4,370 $5,000 - - $4,370
-
MMBtu
- - -
05 4.432: Cross-train personnel to avoid lost time $480 $100 - - - $480 - -
06 3.4116: Meter recycled water (to reduce sewer charges) $1,130 $100 - - - - $1,130 -
07 3.5212: Regrind, reuse, or sell scrap plastic parts $12,500 $2,000 - - - - - $12,500
TOTAL RECOMMENDED $28,200 $20,774 $4,680
104,338
kWh
$682
-
kW-mo/yr
$8,728
-
MMBtu
$480 $1,130 $12,500
TOTAL IMPLEMENTED $19,065 $13,796 $4,680
104,338
kWh
$682
-
kW-mo/yr
$723
-
MMBtu
$480 - $12,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs