ITAC Assessment: LE0329
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ITAC Assessment: LE0329
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Assessment Year 2011
Principal Product Gray and Ductile Castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range less than $500
k
# of Employees 17
Plant Area 55,000
ft2
Annual Production 22,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,125,331 21,492,000
kWh
Electricity Demand $315,939 61,996
kW-mo/yr
Natural Gas $30,000 8,216
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $223,976 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $76,610 $25,300 $64,577
1,241,856
kWh
$10,557
-
kW-mo/yr
$1,476
02 2.1221: Replace obsolete burners with more efficient ones $50,301 $8,250 $37,908
729,000
kWh
$12,393
-
kW-mo/yr
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $42,228 $86,000 $36,295
697,971
kWh
$5,933
-
kW-mo/yr
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $35,539 $30,000 $29,710
571,348
kWh
$5,829
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,298 $1,000 $16,957
326,099
kWh
$2,341
-
kW-mo/yr
-
TOTAL RECOMMENDED $223,976 $150,550 $185,447
3,566,274
kWh
$37,053
-
kW-mo/yr
$1,476
TOTAL IMPLEMENTED - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs