ITAC Assessment: LE0279
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ITAC Assessment: LE0279
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Assessment Year 2008
Principal Product Electrical Fittings
NAICS 331511: Iron Foundries
SIC 3322: Malleable Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 63,600
ft2
Annual Production 3,557
ton
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $373,875 5,764,955
kWh
Electricity Demand $129,052 21,836
kW-mo/yr
Natural Gas $245,879 34,953
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $106,061 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,970

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $27,859 $30,000 - - - $27,859
-
MMBtu
- -
02 2.3212: Optimize plant power factor $13,105 $26,600 - - $13,105 - - -
03 2.7496: Install partitions to reduce size of conditioned space $13,078 $40 - - - $13,078
-
MMBtu
- -
04 2.4321: Upgrade obsolete equipment $11,543 $100,000 - - $(-32,324.0) $43,867
-
MMBtu
- -
05 2.7232: Replace existing hvac unit with high efficiency model $5,306 $15,525 $4,674
71,904
kWh
$632
-
kW-mo/yr
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,875 $150 $4,148
63,814
kWh
$727
-
kW-mo/yr
- - - -
07 3.5248: Separate and recycle scrap metal to foundry or for sale $3,975 $3,000 - - - - $3,975 -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,871 $3,000 - $3,871
-
kW-mo/yr
- - - -
09 4.812: Apply for investment incentives $3,632 $600 - - $3,632 - - -
10 2.4226: Use / purchase optimum sized compressor $3,618 $8,000 $3,080
47,388
kWh
$538
-
kW-mo/yr
- - - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,378 $1,950 $2,876
44,242
kWh
$502
-
kW-mo/yr
- - - -
12 2.7145: Install skylights $590 $5,000 $430
6,610
kWh
$160
-
kW-mo/yr
- - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $11,231 $29,927 $8,535
131,315
kWh
$1,495
-
kW-mo/yr
- - - $1,201
TOTAL RECOMMENDED $106,061 $223,792 $23,743
365,273
kWh
$7,925
-
kW-mo/yr
$(-15,587.0) $84,804
-
MMBtu
$3,975 $1,201
TOTAL IMPLEMENTED $47,970 $116,740 $10,104
155,444
kWh
$5,638
-
kW-mo/yr
$(-28,692.0) $56,945
-
MMBtu
$3,975 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs