ITAC Assessment: LE0247
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ITAC Assessment: LE0247
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Assessment Year 2006
Principal Product Aluminum organic chemicals
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 21
Plant Area 20,168
ft2
Annual Production 4,600,000,000
lb
Production Hrs. Annual 7,344
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $59,925 891,800
kWh
Electricity Demand $8,049 1,845
kW-mo/yr
Fuel Oil #2 $122,291 10,878
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $312,863 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,883

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Primary Raw Material Savings Increase in Production Savings
01 2.1224: Replace boiler $115,080 $223,000 - - $115,080
-
MMBtu
- -
02 3.1172: Revise raw material specs $106,250 $60,000 - - - - $106,250
03 2.2113: Repair or replace steam traps $26,312 $16,000 - - $26,312
-
MMBtu
- -
04 4.212: Adopt in-house material generation $24,012 $20,000 - - - $24,012 -
05 2.2414: Use waste heat from hot flue gases to preheat $23,245 $15,000 - - $23,245
-
MMBtu
- -
06 2.1233: Analyze flue gas for proper air/fuel ratio $11,646 $2,500 - - $11,646
-
MMBtu
- -
07 2.2136: Install / repair insulation on steam lines $1,225 $1,152 - - $1,225
-
MMBtu
- -
08 2.7135: Install occupancy sensors $1,181 $300 $1,181
17,626
kWh
- - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $3,912 $3,722 $3,533
52,710
kWh
$379
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $312,863 $341,674 $4,714
70,336
kWh
$379
-
kW-mo/yr
$177,508
-
MMBtu
$24,012 $106,250
TOTAL IMPLEMENTED $36,883 $23,652 - - $12,871
-
MMBtu
$24,012 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Primary Raw Material Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs