| Assessment Year | 2006 |
|---|---|
| Principal Product | polyols |
| NAICS | 325199: All Other Basic Organic Chemical Manufacturing |
| SIC | 2869: Industrial Organic Chemicals, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 128 |
| Plant Area |
2,530,000
ft2
|
| Annual Production | 100,000,000
lb
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Delaware |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,399,629 | 23,188,060 |
kWh
|
$0.060 |
| Natural Gas | $1,342,166 | 129,901 |
MMBtu
|
$10.33 |
| Fuel Oil #6 | $6,477,208 | 962,965 |
MMBtu
|
$6.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,046,439 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2121: Increase amount of condensate returned | $392,390 | $95,000 | - | - |
$337,162
-
MMBtu
|
$25,221
-
Tgal
|
$30,007
-
Tgal
|
|
| 02 | 2.2135: Repair and eliminate steam leaks | $280,038 | $31,000 | - | - |
$280,038
-
MMBtu
|
- | - | |
| 03 | 2.2121: Increase amount of condensate returned | $204,235 | $200,000 | - | - |
$188,050
-
MMBtu
|
$7,391
-
Tgal
|
$8,794
-
Tgal
|
|
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $115,069 | $20,000 |
$101,131
1,685,517
kWh
|
$13,938
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2514: Cover open tanks | $23,836 | $30,000 | - | - |
$23,836
-
MMBtu
|
- | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $14,473 | $28,000 | - | - |
$14,473
-
MMBtu
|
- | - | |
| 07 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $10,599 | $7,500 | - | - |
$10,599
-
MMBtu
|
- | - | |
| 08 | 2.2136: Install / repair insulation on steam lines | $4,312 | $2,528 | - | - |
$4,312
-
MMBtu
|
- | - | |
| 09 | 2.4112: Install soft-start to eliminate nuisance trips | $1,132 | $6,000 | - |
$1,132
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $355 | $500 | - | - |
$355
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $1,046,439 | $420,528 |
$101,131
1,685,517
kWh
|
$15,070
-
kW-mo/yr
|
$858,825
-
MMBtu
|
$32,612
-
Tgal
|
$38,801
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs