ITAC Assessment: LE0236
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ITAC Assessment: LE0236
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Assessment Year 2006
Principal Product paper
NAICS 322121: Paper (except Newsprint) Mills
SIC 2621: Paper Mills
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 180,000
ft2
Annual Production 20,000
ton
Production Hrs. Annual 6,984
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $504,355 12,272,235
kWh
Electricity Demand $243,166 25,456
kW-mo/yr
Electricity Fees $22,758 -
Natural Gas $87,249 7,121
MMBtu
Fuel Oil #6 $1,367,317 189,748
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $531,547 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,083

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Fuel Oil #6 Savings
01 2.5194: Redesign process $328,340 $1,000,000 - - - $328,340
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $123,125 $25,000 - - - $123,125
-
MMBtu
03 2.4112: Install soft-start to eliminate nuisance trips $23,441 $17,600 - $23,441
-
kW-mo/yr
- -
04 2.3212: Optimize plant power factor $22,758 $42,650 - - $22,758 -
05 2.4131: Size electric motors for peak operating efficiency $15,083 $2,500 $10,052
245,179
kWh
$5,031
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,063 $2,750 $5,131
125,128
kWh
$2,932
-
kW-mo/yr
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,742 $300 $4,101
100,033
kWh
$1,641
-
kW-mo/yr
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,686 $300 $1,918
46,778
kWh
$768
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $2,309 $700 $1,860
45,380
kWh
$449
-
kW-mo/yr
- -
TOTAL RECOMMENDED $531,547 $1,091,800 $23,062
562,498
kWh
$34,262
-
kW-mo/yr
$22,758 $451,465
-
MMBtu
TOTAL IMPLEMENTED $15,083 $2,500 $10,052
245,179
kWh
$5,031
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Fuel Oil #6 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs