ITAC Assessment: LE0226
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ITAC Assessment: LE0226
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Assessment Year 2006
Principal Product fatty acid esters
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 92
Plant Area 65,000
ft2
Annual Production 28,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $394,912 7,445,541
kWh
Electricity Demand $69,754 10,559
kW-mo/yr
Natural Gas $3,033,754 260,943
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $487,139 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $304,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Water Consumption Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $154,145 $75,000 - - $136,373
-
MMBtu
$10,781
-
gal
$6,991
-
Tgal
02 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $109,146 $363,000 $221,137
4,172,400
kWh
$43,626
-
kW-mo/yr
$(-155,617.0)
-
MMBtu
- -
03 2.2511: Insulate bare equipment $81,919 $51,275 - - $81,919
-
MMBtu
- -
04 2.1116: Improve combustion control capability $64,647 $2,500 - - $64,647
-
MMBtu
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $50,061 $47,500 $42,619
804,126
kWh
$7,442
-
kW-mo/yr
- - -
06 2.2135: Repair and eliminate steam leaks $14,515 $800 - - $14,515
-
MMBtu
- -
07 2.4112: Install soft-start to eliminate nuisance trips $8,946 $16,000 - $8,946
-
kW-mo/yr
- - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,760 $500 $3,200
60,393
kWh
$560
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $487,139 $556,575 $266,956
5,036,919
kWh
$60,574
-
kW-mo/yr
$141,837
-
MMBtu
$10,781
-
gal
$6,991
-
Tgal
TOTAL IMPLEMENTED $304,400 $175,075 $45,819
864,519
kWh
$8,002
-
kW-mo/yr
$232,807
-
MMBtu
$10,781
-
gal
$6,991
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs