| Assessment Year | 2005 |
|---|---|
| Principal Product | Vinyl Windows and Doors |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
102,950
ft2
|
| Annual Production | 160,000
pieces
|
| Production Hrs. Annual | 2,550
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $72,708 | 1,396,080 |
kWh
|
$0.052 |
| Electricity Demand | $61,082 | 5,908 |
kW-mo/yr
|
$10.34 |
| Natural Gas | $15,176 | 1,638 |
MMBtu
|
$9.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $127,813 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.451: Add additional production shift | $96,000 | $5,000 | - | - | - | - | $96,000 | |
| 02 | 2.7232: Replace existing hvac unit with high efficiency model | $13,410 | $49,000 |
$6,296
121,088
kWh
|
$7,114
-
kW-mo/yr
|
- | - | - | |
| 03 | 4.122: Develop standard procedures to improve internal yields | $5,760 | $5,100 | - | - | - | $5,760 | - | |
| 04 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $3,048 | $2,000 | - |
$3,048
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6218: Turn off equipment when not in use | $2,793 | $815 |
$2,793
53,712
kWh
|
- | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,752 | $200 |
$1,050
20,199
kWh
|
$702
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $1,714 | $7,800 | - | - |
$1,714
-
MMBtu
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $513 | $480 |
$513
9,861
kWh
|
- | - | - | - | |
| 09 | 2.7111: Reduce illumination to minimum necessary levels | $2,823 | $500 |
$1,458
28,050
kWh
|
$1,365
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $127,813 | $70,895 |
$12,110
232,910
kWh
|
$12,229
-
kW-mo/yr
|
$1,714
-
MMBtu
|
$5,760 | $96,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs