| Assessment Year | 2005 |
|---|---|
| Principal Product | Foam Insulation Panels |
| NAICS | 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $10 M to 50M |
| # of Employees | 54 |
| Plant Area |
136,000
ft2
|
| Annual Production | 250,000
thousand feet
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $171,803 | 3,204,000 |
kWh
|
$0.054 |
| Electricity Demand | $45,216 | 7,042 |
kW-mo/yr
|
$6.42 |
| Natural Gas | $256,022 | 27,621 |
MMBtu
|
$9.27 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $907,856 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,694 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2314: Replace heat treating oven with more efficient unit | $669,800 | $350,000 | - | - | - | $669,800 | |
| 02 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $200,574 | $550,000 |
$162,054
3,001,000
kWh
|
$38,520
-
kW-mo/yr
|
- | - | |
| 03 | 2.6218: Turn off equipment when not in use | $18,034 | $95 |
$11,909
220,541
kWh
|
$6,125
-
kW-mo/yr
|
- | - | |
| 04 | 2.2625: Chill water to the highest temperature possible | $10,145 | $300 |
$999
18,562
kWh
|
- |
$9,146
-
MMBtu
|
- | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $4,468 | $2,000 | - |
$4,468
-
kW-mo/yr
|
- | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $1,464 | $380 |
$1,464
21,706
kWh
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,643 | $1,000 |
$1,295
23,976
kWh
|
$348
-
kW-mo/yr
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $886 | $2,140 |
$76
1,419
kWh
|
$810
-
kW-mo/yr
|
- | - | |
| 09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $842 | $148 |
$713
13,203
kWh
|
$129
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $907,856 | $906,063 |
$178,510
3,300,407
kWh
|
$50,400
-
kW-mo/yr
|
$9,146
-
MMBtu
|
$669,800 | ||
| TOTAL IMPLEMENTED | $25,694 | $4,763 |
$14,162
256,869
kWh
|
$11,532
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs