ITAC Assessment: LE0205
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ITAC Assessment: LE0205
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Assessment Year 2005
Principal Product Metal Heat Treating Service
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $1
M
to 5
M
# of Employees 15
Plant Area 31,000
ft2
Annual Production 4,000,000
pieces
Production Hrs. Annual 4,680
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $46,201 1,128,642
kWh
Electricity Demand $45,870 4,259
kW-mo/yr
Natural Gas $104,649 14,980
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,439 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $69,777

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Primary Product Savings
01 4.651: Install back-up equipment $65,962 $35,000 - - - - $65,962
02 2.2414: Use waste heat from hot flue gases to preheat $15,462 $15,000 - - - $15,462
-
MMBtu
-
03 2.3212: Optimize plant power factor $4,673 $5,050 - - $4,673 - -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,294 $2,500 - $2,294
-
kW-mo/yr
- - -
05 2.6218: Turn off equipment when not in use $1,527 $300 $1,527
37,240
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,521 $150 $918
21,851
kWh
$603
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $91,439 $58,000 $2,445
59,091
kWh
$2,897
-
kW-mo/yr
$4,673 $15,462
-
MMBtu
$65,962
TOTAL IMPLEMENTED $69,777 $37,650 $918
21,851
kWh
$2,897
-
kW-mo/yr
- - $65,962
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs