| Assessment Year | 2004 |
|---|---|
| Principal Product | Steel Wire |
| NAICS | 331222: Steel Wire Drawing |
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 49 |
| Plant Area |
100,000
ft2
|
| Annual Production | 24,000
ton
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | New Jersey |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $262,940 | 3,887,520 |
kWh
|
$0.068 |
| Electricity Demand | $87,250 | 10,200 |
kW-mo/yr
|
$8.55 |
| Natural Gas | $362,237 | 57,079 |
MMBtu
|
$6.35 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $979,897 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $933,681 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2314: Replace heat treating oven with more efficient unit | $866,040 | $200,000 | - | - |
$66,040
-
MMBtu
|
$800,000 | |
| 02 | 2.7496: Install partitions to reduce size of conditioned space | $59,658 | $12,500 | - | - |
$59,658
-
MMBtu
|
- | |
| 03 | 2.7231: Use radiant heater for spot heating | $35,941 | $5,625 | - | - |
$35,941
-
MMBtu
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,915 | $2,000 |
$5,915
86,989
kWh
|
- | - | - | |
| 05 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $4,360 | $2,500 | - |
$4,360
-
kW-mo/yr
|
- | - | |
| 06 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $4,196 | $4,000 |
$4,196
61,714
kWh
|
- | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,787 | $750 | - | - |
$3,787
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $979,897 | $227,375 |
$10,111
148,703
kWh
|
$4,360
-
kW-mo/yr
|
$165,426
-
MMBtu
|
$800,000 | ||
| TOTAL IMPLEMENTED | $933,681 | $217,250 |
$4,196
61,714
kWh
|
- |
$129,485
-
MMBtu
|
$800,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs