ITAC Assessment: LE0171
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ITAC Assessment: LE0171
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Assessment Year 2003
Principal Product Metal Stamping
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $5
M
to 10
M
# of Employees 90
Plant Area 77,000
ft2
Annual Production 0
units
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $163,817 2,391,400
kWh
Electricity Demand $72,926 6,062
kW-mo/yr
Natural Gas $49,581 6,669
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,242 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,810

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.6218: Turn off equipment when not in use $12,638 - $8,409
121,875
kWh
$4,229
-
kW-mo/yr
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,790 - $4,336
62,843
kWh
$1,454
-
kW-mo/yr
-
03 2.3191: Use demand controller or load shedder $3,645 $6,000 - $3,645
-
kW-mo/yr
-
04 2.3212: Optimize plant power factor $2,512 - - - $2,512
05 2.7111: Reduce illumination to minimum necessary levels $1,863 $608 $1,395
20,217
kWh
$468
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,050 $10,345 $1,532
22,370
kWh
$518
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $1,080 $375 $1,080
15,655
kWh
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $664 $100 $496
7,251
kWh
$168
-
kW-mo/yr
-
TOTAL RECOMMENDED $30,242 $17,428 $17,248
250,211
kWh
$10,482
-
kW-mo/yr
$2,512
TOTAL IMPLEMENTED $18,810 $6,708 $10,300
149,343
kWh
$8,510
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs