ITAC Assessment: LE0124
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ITAC Assessment: LE0124
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Assessment Year 2001
Principal Product Automotive Coating
NAICS
n/a
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $100
M
to 500
M
# of Employees 150
Plant Area 200,000
ft2
Annual Production 4,000
Tgal
Production Hrs. Annual 6,240
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $807,264 10,026,000
kWh
Electricity Demand $192,133 21,834
kW-mo/yr
Natural Gas $409,857 45,454
MMBtu
Fuel Oil #2 $160,772 24,785
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $211,713 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $28,821 $2,500 - $28,821
-
kW-mo/yr
- -
02 2.2426: Use waste heat from flue gases to heat space conditioning air $81,412 $10,000 - - $81,412
-
MMBtu
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $18,427 $1,000 - - $11,993
-
MMBtu
$6,434
-
MMBtu
04 2.2414: Use waste heat from hot flue gases to preheat $64,534 $34,550 - - $41,980
-
MMBtu
$22,554
-
MMBtu
05 2.4314: Use synthetic lubricant $6,721 $400 $3,305
53,828
kWh
$3,416
-
kW-mo/yr
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $11,798 - $5,801
94,497
kWh
$5,997
-
kW-mo/yr
- -
TOTAL RECOMMENDED $211,713 $48,450 $9,106
148,325
kWh
$38,234
-
kW-mo/yr
$135,385
-
MMBtu
$28,988
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs