ITAC Assessment: KU0543
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ITAC Assessment: KU0543
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Assessment Year 2000
Principal Product extruded pet food
NAICS
n/a
SIC 2048: Prepared Feed and Feed Ingredients for Animals and Fowls, Except Dogs and Cats
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 64,000
ft2
Annual Production 33,000,000
lb
Production Hrs. Annual 7,488
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $85,763 1,920,868
kWh
Natural Gas $148,546 24,954
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $123,990 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,050

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings Increase in Production Savings
01 2.8113: Purchase gas directly from a contract gas supplier $27,200 - - $27,200
-
MMBtu
- - - -
02 2.2414: Use waste heat from hot flue gases to preheat $25,020 $50,000 - $25,020
-
MMBtu
- - - -
03 2.7135: Install occupancy sensors $430 $450 $430
16,413
kWh
- - - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $430 $50 $430
16,413
kWh
- - - - -
05 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $420 $100 - $420
-
MMBtu
- - - -
06 3.1181: Eliminate a by-product $7,940 $9,680 - - - $(-1,420.0) $9,360 -
07 3.4111: Use closed cycle process to minimize waste water production $5,630 $8,000 $(-850.0)
(-32,825)
kWh
- $6,480
-
Tgal
- - -
08 4.111: Add equipment/ operators to reduce production bottleneck $56,920 $70,000 - - - - - $56,920
TOTAL RECOMMENDED $123,990 $138,280 $10
1
kWh
$52,640
-
MMBtu
$6,480
-
Tgal
$(-1,420.0) $9,360 $56,920
TOTAL IMPLEMENTED $28,050 $150 $430
16,413
kWh
$27,620
-
MMBtu
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Primary Raw Material Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs